Thursday, December 21, 2006

Aluminium Alloys - Aluminium 5083 Properties, Fabrication and Applications, Supplier Data by Aalco

Background

Aluminium 5083 is known for exceptional performance in extreme environments. 5083 is highly resistant to attack by both seawater and industrial chemical environments.

Alloy 5083 also retains exceptional strength after welding. It has the highest strength of the non-heat treatable alloys but is not recommended for use in temperatures in excess of 65°C.

Chemical Composition

Table 1. Typical chemical composition for aluminium alloy 5083

Element

% Present

Si

0.4%

Fe

0.4%

Cu

0.1%

Mn

0.4-1.0%

Mg

4.0-4.9%

Zn

0.25%

Ti

0.15%

Cr

0.05-0.25%

Al

Balance

Properties

Mechanical Properties

Table 2. Typical mechanical properties for aluminium alloy 5083

Temper

H32

0/H111

Proof Stress 0.2% (MPa)

240

145

Tensile Strength (MPa)

330

300

Shear Strength (MPa)

185

175

Elongation A5 (%)

17

23

Hardness Vickers (HV)

95

75

Physical Properties

Table 3. Typical physical properties for aluminium alloy 5083

Property

Value

Density

2.65 g/cm3

Melting Point

570°C

Modulus of Elasticity

72 GPa

Electrical Resistivity

0.058x10-6 Ω.m

Thermal Conductivity

121 W/m.K

Thermal Expansion

25x10-6 /K

Alloy Designations

Alloy 5083 also corresponds to the following standard designations and specifications:

Al Mg4.5Mn0.7

AlMg4.5Mn

GM41

A95083

Fabrication

Welding

When welding 5083 to itself or another alloy from the same sub-group, the recommended filler metal is 5183. Other suitable fillers are 5356 and 5556.

Fabrication Response

Table 4. Typical fabrication response for aluminium alloy 5083

Process

Rating

Workability – Cold

Average

Machinability

Poor

Weldability – Gas

Average

Weldability – Arc

Excellent

Weldability – Resistance

Excellent

Brazability

Poor

Solderability

Poor

Temper

The most common tempers for 5083 aluminium are:

· 0 – Annealed wrought alloy

· H111 – Some work hardening imparted by shaping processes but less than required for a H11 temper.

· H32 – Work hardened and stabilised with a quarter hard temper.

Applications

Alloy 5083 is typically used in:

· Shipbuilding

· Rail cars

· Vehicle bodies

· Tip truck bodies

· Mine skips and cages

· Pressure vessels

Supplied Forms

Alloy 5083 is generally supplied as a flat rolled product in plate form.