Thursday, January 04, 2007

Bronze Alloys - Bronze NES833 Properties, Fabrication and Applications, Supplier Data by Aalco

Background

Bronzes are copper-based alloys. Major alloying elements are often, but not always, zinc and tin. They offer a combination of properties such as high strength, hardness, corrosion resistance and wear resistance.

Aluminium Bronzes

Copper-Aluminium alloys are commonly known as Aluminium Bronzes. These alloys cover a range of copper-based alloys in which the primary alloying element is up to 14% aluminium. The four major groups of Aluminium Bronze are:

· Single phase alloys containing less than 8% Aluminium.

· Two-phase or duplex alloys containing 8 to 11% Aluminium. These alloys also frequently have additions of Iron and Nickel to increase strength. This group contains casting alloys AB1 and AB2, the wrought alloys CA105, CA104 and Naval Engineering Standard (NES) alloys (NES 747 when cast and the wrought form NES 833).

· The low magnetic permeability Aluminium Silicon alloys.

· The Copper Manganese Aluminium alloys with good castability.

Alloy NES833

Alloy NES833 is an Aluminium Bronze with good ductility and impact strength. It also has superior corrosion resistance.

Chemical Composition

Table 1. Typical chemical composition for bronze alloy NES833

%

NES833

Cu

82

Pb

-

Sn

-

Fe

4.2

Al

9.3

Mn

0.3

Zn

-

Si

-

Ni

4.2

Properties

Mechanical Properties

Table 2. Typical mechanical properties for bronze alloy NES833

Grade

NES833

Tensile Strength (MPa)

635

Proof Stress 0.2% (MPa)

295

Elongation A5 (%)

17

Hardness HB

150

Physical Properties

Table 3. Typical physical properties for bronze alloy NES833

Property

Value

Density

7.5 g/cm3

Electrical Resistivity

0.172x10-6 Ω.m

Thermal Conductivity

42 W/m.K at 20°C

Alloy Designations

Bronze alloy NES833 corresponds to the following designations:

European

British

Proprietary

CW307G

DGS1043

Hidurax

Corrosion Resistance

NES833 has high corrosion resistance, particularly in marine environments. Alloy NES833 is immune to chloride stress corrosion cracking.

This alloy also has excellent resistance to cavitation erosion.

Temperature Resistance

Bronze alloy NES833 largely retains its strength and hardness up to 400°C.

It is also resistant to high temperature scaling at up to 1000°C.

Fabrication

Welding and Joining

Bronze alloy NES833 is fully weldable by common welding methods.

Machinability

NES833 has good machinability.

Applications

Aluminium bronze NES833 is typically used in:

· Marine Valves

· Pumps

· Weapons handling systems

· Couplings

· Fasteners

· Gears

· Marine propeller shafts